I've been working on a problem (non-robust design) in which I wanted a very small time interval between occasions such that I could assume the time interval was essentially 0. The interval value was of the magnitude 1e-5. Turns out, due to rounding this can cause issues in creating the factor variables for time and age. The symptom was time factor levels that differed slightly even though they should have been the same. In my case the solution was simple. By using an interval of 2e-5 the problem disappeared. Since it is a decimal part of a year this is a 10 minute interval which is clearly plenty small. Had this not been the case, an alternative solution would have been to bin the times such that any rounding was included within the bins.
Moral to the story: Always look at your design data after they are created and modified.
--jeff